In the business world, corrugated packaging has become a product staple for a range of different applications. It is an affordable and durable way to transport and store goods. Knowing what corrugated cardboard is, how it works, and its different types will help you make better packaging decisions. This article will provide a comprehensive introduction to custom corrugated packaging.
What is Corrugated Cardboard Made From?
Corrugated cardboard is mostly made of pulp material gathered from timber, wood chips, and mill waste. The two glued paper sheets called liners, with the inner corrugated layer called fluting, come together to create a stable structure capable of withstanding pressure and weather changes. There are different types of corrugated cardboard, with the main difference being the number of layers. Single and double-layer corrugated cardboard are some examples. The more layers, the higher the stiffness and durability. For getting more please visit here.
Types of Walls in Custom Corrugated Boxes
Custom corrugated boxes have four main types of walls that you can find in different industries. The first type is a single-wall corrugated box made from one flute and one-liner sheets used for packing or cushioning. The second type is a double-wall box with one flute glued between two sheets of liner board. It is commonly used for product packaging and shipping boxes. The third type is a triple-wall box with two flute layers between three alternate liner board layers. These are much more robust and can be used for packing delicate products like electronics. The fourth type is a quad-wall box with three flute layers and four liner boards. It is the most durable cardboard in production and provides support for products like industrial parts and other heavy equipment.Read more about it.
Types of Flutes in Corrugated Cardboard
Flutes are the wave-like mediums that you find between two layers of liner board. There are several different flutes types, with varying densities and thicknesses. For example, the A flute has a density of 36 flutes per square foot and a thickness of 1/5 inches or 5 mm, making it good for packing general goods. On the other hand, the E flute is thinner, with a 1/16-inch-thick or 1.5 mm material with a 90-flute density, making it suitable for crafting refined boxes.
Styles of Custom Corrugated Boxes
There are several different styles of custom corrugated boxes, each with its application. The most common include the following:
- Regular Slotted Container (RSC) – a general-purpose box with four flaps on top and bottom, used mostly for ordinary packaging.
- Full Overlap Container (FOL) – Pretty much the same as RSC but with thicker top and bottom and larger flaps.
- One-Piece Folder (OPF) – With only one open side, it provides extra protection.
- Telescope Box – This is like a shoebox, wherein the top covers the bottom all the way. Mostly used for packing fragile goods.
- Fold and Tray Types – Excellent examples of fold type include pizza boxes, whereas tray types are commonly seen in the fresh produce section.
Guidelines in Choosing Custom Corrugated Packaging
To choose the right type of custom corrugated packaging for your business, you need to consider the following:
- Packaging Style – Decide on your packaging style, as there are many options out there.
- Corrugated or Cardboard – Choose the right type of cardboard, depending on your product’s weight and size.
- Dimensions – Consider your product’s dimensions and weight, and choose the appropriate box size to prevent breakage during shipping.
- Structural Prototype – Create a structural prototype to ensure you have the right packaging design.
- Packaging Requirements – Consider your product’s protection requirements during shipping, as well as any shipping hardships faced by buyers and customers.
Custom printed boxes are economical, as they prevent you from spending more money on an otterbox to ship your mailer or subscription box to customers. Additionally, custom corrugated packaging can help you innovate your product rollout and impress customers with the large gift boxes you ship.
Tips for Optimizing Your Custom Corrugated Packaging Design
When it comes to your custom corrugated packaging design, there are a few things you can do to optimize it. Here are some tips:
- Make sure your dimensions are accurate.
If your dimensions are off, it could affect the structural integrity of your package and cause problems during shipping. Be sure to take precise measurements of your product and use those measurements when creating your packaging design.
- Use high-quality images.
Your packaging is an extension of your brand, so you want to make sure that the images you use are high-quality and reflect well on your company. Avoid using stock photos or low-resolution images - instead, invest in professional photography or hire a graphic designer to create custom imagery for your packaging.
- Choose the right materials.
The type of material you use for your custom corrugated packaging can have a big impact on both its function and its aesthetics. Make sure to choose a material that will protect your product during shipping and that also fits with your brand identity. For example, if you sell eco-friendly products, using recycled or recyclable materials for your packaging would be a good choice.
- Keep it simple.
When it comes to packaging design, less is often more. Avoid cramming too much information or too many images onto your package - instead, focus on creating a clean and minimalist design that highlights the most important aspects of your product and brand.
In conclusion, custom corrugated packaging offers excellent opportunities for businesses to improve their packaging methods and present their products. Contact a professional packaging expert to learn more about custom corrugated packaging for your business needs.
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