Efficiency and Excellence: Screw Compressor Chiller Solutions

4 min read
24 December 2023

Reliability and efficiency are key factors in selecting industrial cooling systems. Among various options, the screw compressor chiller stands out as a reliable choice for maintaining ideal temperatures in numerous industrial processes. This type of chiller differs from traditional models with reciprocating compressors. It features a specially crafted screw compressor that is efficient in cooling water and other fluids.

At SENHO Machinery, we use screw compressor technology to meet both small and large-scale cooling demands. Our commitment to innovation and detailed design allows us to provide customized cooling solutions. We offer a diverse range of chillers, including both water-cooled and air-cooled options, with capacities varying from 30 to 900 tons. This range ensures that we can cater to a wide array of cooling needs across different industries.

Our screw chillers bring the following benefits to your business:

  • Efficiency - Thanks to its technology and working principle, the screw compressor chilleris more energy efficient and ensures smoother operations. Plus, its energy consumption is much less than a regular reciprocating compressor's.
  • Reliable performance - We design our screw chillers with minimal moving parts to minimize the frequency of maintenance and improve reliability. This makes them reliable for applications that require uninterrupted, continuous cooling.
  • Space-saving and quiet operation - Our screw compressor chillers have a smaller footprint than traditional equipment, and that makes them ideal for businesses looking to save space. Despite this, they run much more quietly to minimize disruptions caused by operational noise. In addition, the screw compressor design reduces vibrations to ensure quieter industrial working environments.
  • Better control - Our screw chiller can modulate its capacity for enhanced part-load efficiency. That means it can adjust its cooling output based on the process to optimize energy consumption.

What makes our screw chillers superior?

SENHO screw compressor chillers have certain features that make them more unique and reliable than others:

  • Brand-name compressors

We work closely with leading names like Bitzer and Hanbell to ensure stable performance on our screw chillers. Their semi-hermetic screw compressors feature the energy-saving four-grade capacity control that reduces the equipment’s impact on the electricity grid when switched on.

  • Smart monitoring and controlling

Our air-cooled and water-cooled screw compressor chillers support RS-485 and PROFINET communication protocols to simplify controlling expansion. In addition, we use the Siemens S7-200 Smart Series programmable logic controller for comprehensive and intuitive monitoring and control. This way, our chillers take the guesswork out of ensuring optimum performance and detecting flaws.

  • Easy to use

We equipped our screw compressor chiller with a user-friendly 10-inch touchscreen operation panel to promote intuitive use and allow users to check the unit’s status at a glance. Additionally, this feature displays detailed unit running status records and comprehensive alarm information to aid troubleshooting efforts.

  • Carefully designed heat-exchanging parts

We used generously sized, epoxy resin-coated aluminum fin condensers to increase their corrosion resistance against ambient corrosion. At the same time, this ensures better heat dissipation. Moreover, we use a high-quality carbon steel shell and tube evaporator and a threaded copper tube to prevent blockage and increase efficiency.

Configurations for our screw compressor chillers

At SENHO, we carefully design each screw chiller while considering our customer’s unique needs. Below are our options for air-cooled and water-cooled screw chillers:

  • Expansion tank to stabilize water circuit pressure
  • Built-in hydronic module
  • Remote control panel
  • Medical-grade or food-grade stainless steel water circuits and relevant parts for pharmaceutical or food and beverage manufacturing and processing requirements
  • Heat recovery module
  • An R134a refrigerant for applications with maximum ambient temperatures of 60 degrees Celsius
  • Low cooling water temperature running proof to suit working conditions with low ambient temperatures

Choose the right solution.

We understand that choosing a screw compressor chiller can be daunting, especially when it comes to sizing. So, we recommend consulting our experts for advice. A correctly sized screw chiller runs more efficiently for your application and guarantees a longer service life. Contact us now and share your cooling needs so we can suggest a custom solution that ensures optimum performance and energy efficiency for your business.

Source: https://www.senho-chiller.com/news/efficiency-and-excellence:-screw-compressor-chiller-solutions.html

 

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SENHO Chiller 2
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