Comau has introduced a comprehensive hairpin stator technology portfolio that encompasses the entire stator manufacturing process. This includes hairpin wire forming, insertion, wire widening, twisting, laser welding, and quality testing and control checks.
This expanded offering highlights Comau's dedication to innovation within e-Mobility, enhancing its ability to deliver powerful turnkey solutions for the entire motor assembly process, from design to execution. It also showcases Comau’s strong engineering and electrification expertise, as the company has developed a highly functional and fully validated solution within years of creating the initial prototype line.
As a crucial structural and functional element of an electric motor, stator production demands high precision and control. Comau’s fully configurable stator assembly line ensures efficient, flexible, and highly accurate end-to-end manufacturing of hairpin stators, with the scalability to transition from a semi-manual to a fully automated process. This versatility allows customers to partner with Comau for all their e-manufacturing needs.
Additionally, Comau’s engineering approach is designed to address current and future production scenarios, effectively tackling customer pain points. Other benefits include an optimized footprint, lean production setup, real-time process monitoring for enhanced quality assurance, and reduced operational and energy costs.
Comau’s state-of-the-art stator assembly modules were developed at the company’s Center of Excellence for E-Motor Technology in Shanghai. Key operational stations, such as wire forming, insertion, widening, twisting, cutting, and welding, are produced in-house by Comau China. This achievement aligns with Comau’s strategy of maintaining a global presence with local roots, supporting China’s growing e-drive trend and enabling Comau to quickly respond to global market demands with its worldwide organization.
Leveraging its leading R&D, prototyping, mass production, and engineering expertise, Comau provides tailored solutions to electric vehicle and motor manufacturers globally. This includes batteries, e-Motors, and e-vehicle assembly solutions. The launch of its proprietary hairpin assembly technology aims to significantly improve customers’ production efficiency and flexibility. In the battery domain, Comau’s expertise spans the entire assembly process, from initial design and integration to optimization strategies and the delivery of flexible and scalable turnkey production systems.......Know More
No comments yet